Aligning on the Aperture

Tube and mirror adjustments interact with one another, so you will probably find it necessary to repeat the sequences several times, first walking the mirrors, then moving the tube, then walking the mirrors again, .  . . After several iterations you will reach a point where the last possible milliwatt has been coaxed from the laser.

Some laser models (ie: Coherent ) have a movable aperture. In cases such as these the alignment of the tube to aperture is not as critical. Centering the tube on the front and rear optics is sufficient. Once this is achieved these "movable apertures" can be brought into alignment usually by a set of positioning screws located by the aperture assembly. A common "low power" situation is when the laser beam is being clipped by the aperture, not allowing full use of the plasma tube bore.

This sequence insures that the beam will travel directly through the center of the aperture, which is mounted between the plasma tube and the output coupler. It is different from the factory alignment procedure, which requires special fixtures and tools that keep the beam in the center of the high reflector as well. Since it does not insure precise centering on the high reflector, the interchangeability of single-line prisms may suffer. You may also notice a slight overall power loss.

Clean the plasma tube windows; an acetone wipe which should be sufficient (see "Cleaning Plasma Tube Windows" for details).

NOTE

Because thermal effects in intracavity spaces affect the beam, this final cavity alignment sequence should be done with the cavity in its operating condition. Before you install the cavity seals, however, check the position of the beam as it enters the high reflector mirror mount. It should be as close to the center of the opening as possible. Verify that the purge system is turned on.

1    Adjust the high reflector for maximum output power; don't do anything else. Make a note of the maximum power.

2    Close the aperture until the power drops to about 80% of the maximum value, then readjust only the high reflector for peak output power.

3    Open the aperture wide and make a note of the power. If the beam is centered on the aperture, the new output value should be at least 97% of the old value; if it is, proceed to "Magnet Lockdown".

If the new output value is less than 97% of the old value, continue with this procedure.

4    Adjust the high reflector for maximum power with the aperture wide open; make a note of the value.

5    Close the aperture until the power drops to less than 80% of the maximum value, then adjust the       high reflector again to peak the output power.

6    Open the aperture wide and adjust the tube position for maximum power; make a note of the output.

        7    Close the aperture until the output drops to 80% and readjust the high reflector for peak power. Open the aperture wide and check the output. If the second value is at least 97% of the first,turn to "Magnet Lockdown". If it is less than 97%, repeat the above alignment sequence.

8    Continue the check-and-align procedure until the beam is centered on the aperture, then proceed to "Magnet Lockdown".

MAGNET LOCKDOWN

Once the plasma tube and mirrors are aligned, the magnet/tube assembly can be locked into its final position. Check the power once more before beginning the locking sequence.

DANGER: HIGH VOLTAGE AND

CURRENT

The locking screws lie dangerously close to the anode and cathode terminals, whose voltage and current levels are lethal. Be sure to shut down the system before approaching these screws.

1    Tighten the four lockdown screws in a figure-eight pattern so all screws apply equal pressure at  all times.

        2    Repeat the "Aligning on the Aperture" checking sequence. If the power readings deviate by more than             3%, loosen the magnet, repeak the plasma tube and repeat the lockdown sequence.

 

        3    As soon as you have locked down the magnet, loosen its horizontal and vertical adjusting              screws about two full turns. This completes the kinematic isolation of the plasma tube.

 

 

 

 

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